ZIRVE COMPANY

Weight System Filling and Packaging Machine, model: TORNADO99

TORNADO 99 . Weighing System Filling and Packaging Line

The latest technology of servo motor systems, driving and control sensors and optical sensors were used in the manufacture of this line to give good performance, high speed and continuity of work 24/7

 

FILLING SYSTEM :

 

• The weighing machine is equipped with 14 modern and advanced scales From ( High Dream Company)
• The weighting system operates from (1) to (1000) grams, taking into account the volumetric mass of the material.
• The capacity of each scale-pan is 1.5 Liter.
• The control system is provided by a three-languages 10 inch color touch screen.
• Can save 99 different programs.
• The program is simple and easy to adjust and calibrate.
• Equipped with an automatic or manual rest system.
• The ability to control the speed of opening and closing the scale-pans according to the nature of the product to be filled.
• Equipped with a comprehensive testing system for all scale movements.
• The filling tank is equipped with an automatic feeder system (photocell) (SICK – GERMAN ) ( to control the feeding line.
• Equipped with a central circular loader.
• Equipped with 14 horizontal vibrators that can be adjusted and calibrated accurately.
• Equipped with 14 waiting scale-pans that can be removed and installed easily.
• Equipped with 14 scale-pans that can be removed and installed easily.
• All the parts of the machine that touch the products are made of (Stainless steel 304 ).
• It is designed to be waterproof for easy cleaning.
• Spare parts come with the weighing machine (weight sensor – gate motor sensors – waterproof gaskets).

 

 

PACKAGING GROUP :

• The whole machine is made of (Stainless steel 304) structure + whole main parts
• The machine works with a servo motor system (advanced Italian technology. The movements of forming the packaging with welds are made using servo motors .
• The software for the machine’s work has been programmed in cooperation with the most powerful Korean companies to be a dynamic working and monitoring system .
• The machine is equipped with a 12-inch touch screen from (LS – KOREA) containing 4 languages
(Arabic – English – French – Turkish).
• The machine is equipped with a daily production and monitoring counter with password and a non-zero able working hour counter.
• The machine is equipped with a test system for all machine movements via the control screen.
• Equipped with a memory system for operating programs according to product name or code, with password protection .
• The machine is equipped with a platform for the weighing tower made entirely of (Stainless steel
304) with adjustable bases and balance
• It is equipped with an assembly and waiting cuff above the roller mold, working with a pneumatic system that can be adjusted and calibrated
• The First Bag is a pad welded from three sides
• The Second Bag Shape is Souffle forming device welded from three sides
• The machine is equipped with the best Italian model embellishment molds (collar number 2) upon request made entirely of stainless steel 304
• The width of the envelope is from 7 cm to 20 cm
• The allowed envelope length is from 10 cm to 36 cm
• Production capacity // 85 – 110 // envelopes per minute ((according to the packing material – the weight of the packing – the type and quality of the packing paper))
• The machine is equipped with a pneumatic vibrator that is adjustable and calibrated to the collector on the mold (collar)

• The machine is equipped with an automatic, advanced and easy-to-use automatic roller feeding device (automatic drive system) equipped with an invertor device from (LS – KOREA) .
• The machine is equipped with a 200-watt motor from a company for moving the roller-bearing platform
• The machine is equipped with an automatic roll-on-die (collar) adjustment and calibration system (right – left) .
• The machine is designed to work with all types of thermal rolls, except for unincorporated polyethylene (PE)
• The process of controlling the roller drawing device, opening, closing, adjusting the pressure of the roller drawing on the roller
• It is carried out by means of pistons, valves and calibration systems from (JABAN – SMC)
• Servo motors with fully controlled driver from (LS – KOREA)
• Gearboxes from the largest German company specialized in servo system model (NEUGART)
• A modern, advanced and responsive PLC device from (LS – KOREA)
• The machine is equipped with an invertor device from (LS – KOREA) for roll feeding .
• Servomotor motor with a capacity of 2.2 KW from (LS – KOREA) ((Roll Pull))
• Servomotor motor with a capacity of 2.2 KW from (LS – KOREA) ((cross welding))
• Korean-made temperature control devices from (AUTONICS – KOREA), accurate temperature control with automatic programming feature

• The machine is equipped with a color-reading sensor from the well-established (SICK – GERMAN) company to control the length of the product electronically, which works with all colors
• The machine is equipped with a roller termination sensor from the well-established (SICK -GERMAN) company with a roller locking mechanism upon completion
• The machine is equipped with emergency pistons and switches that comply with CE specification
• Attached to the machine is a feeder conveyor line made of (Stainless steel 304), a Turkish-made conveyor belt made of PVC food
•A front conveyor line is attached to the machine to receive the ready-made packages. The conveyor belt is Turkish-made, made of PVC food

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+90 530 148 56 65

Office Zirve Call ‭+90 (534) 893 01 80

@zirveextrusion


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